FORCE: 200 TONNES
PRINT: 250 BAR
TOOL LAND SPEED: 180 MM / SEC ADJUSTABLE PROPORTIONAL
WORKING SPEED: 5-15 MM / SEC – ADJUSTABLE PROPORTIONAL
TOOL REVERSE SPEED: 350 MM / SEC – ADJUSTABLE PROPORTIONAL
MAIN CYLINDER: 300/500 MM PLUNGER TYPE- 1 PIECE
AUXILIARY CYLINDERS: 80X56 / 500 MM DOUBLE-ACTING – 2 PIECES
• Hydraulic tank capacity 850Liter.
• The hydraulic system is CE suitable, locked valve was used.
• Tank interior is sanded and covered with epoxy varnish.
• External tank will be painted with a topcoat according to the RAL customer request.
• 4 lifting eyes are placed on the tank.
• Drain valve under the tank will be used to drain oil.
• The oil temperature in the tank can be tracked in real time and can be read on the PLC screen. Once the value exceeds a certain range, an alarm is triggered.
• Valve valves and compensators will be used on pump trains.
• KTR (German) mark plaster cover is used for maintenance inside the tank.
• The A3 size circuit board is attached to the tank side surface.
• KAYSE brand is used as oil level switch, display on PLC screen.
• ROTH (German) brand balloon battery is used on the hydraulic system on the main pressure line.
• Pressure filters are used to protect the proportional valves in the system.
• Rexroth brand air filter on the tank.
• Rexroth return filter on the tank. Clogging display alerts to filter contamination.
• Electric motors 37 KW 1500D / min GAMAK brand.
• To cool the hydraulic oil and continuously filter the oil in the tank, an external circulation pump motor group will be provided.
• Air cooler will be used.
• Proportional valve with feedback characteristic and one directional valve are used for the hydraulic switching system, according to the CE standard.
• In order to be able to measure the pressure, Minimes glands will be placed on the A and B outlets to perform the measurements.
• Stauffer brand pressure transducers are used to monitor the pressure of the contact pressure and other movements.
• On the pump-motor coupling KTR (Germany) brand for coupling bell are used.
• Connection technology in the system will be used Stauff (German) brand.
• Hoses in and on hydraulic unit are used GATES (American) brand.
• Safety clamps are attached to hose nozzles and scarf joints as additional safety measures.
• Upon delivery, circuit diagrams, material lists, test reports, used equipment catalogs are supplied.
• Supervision services are provided during installation and commissioning.
• Detailed schematics and 3D design of hydraulic systems will be shared after ordering. Some previously designed hydraulic systems are listed below for reference.
1- ELECTRICAL AND AUTOMATION TECHNOLOGY DETAILS
• in the automation system; Siemens S7-1214 F and 7 “color touch panels are used.
• Electric control cabinet will be mounted on the press.
• Movable console will be used, touch panel and control buttons will be here.
• mechanical assembly of the console belongs to Prestek.
• Light barriers are used for worker safety.
• Proximity sensors for cylinder movement measurement.
• there will be an emergency stop button and automatic manual control buttons on the control panel.
• on the control panel are displayed; Speed settings, pressure information, oil temperature information, oil level simulation display, press motion simulation display (through a switch), the high temperature alarm, low oil level alarm, filter clogging alarm and the like
• Electrical connections between panel and unit are included in the offer.
• Control cabinet assembly, electrical projects, PLC panels and commissioning software are included in this offer,
• PRESTEK delivers the images for the simulation on the control panel.
• The main supply cable and installation is outside the scope of the offer,
• The installation and commissioning takes place in Konya,
• Extra work at the fair not included in the offer.
2- SUPPLY VALVE TECHNICAL DATA
• 1 ZSF 125 Rexroth priming valve is used for every 1 plunger cylinder.
• Vorfüllventil Flange on the upper and lower surfaces are not included in the price.
• between the hydraulic tank and filling valve, the butterfly valve with switch and compensator are set.