Description

Trım Presses

The machine concept and unique parameters are defined with the customer such as;

• table size,
• approach, working and return speeds of the ram,
• hydraulic power of the press force,
• the process regime through the upper too/, work piece and /ower tool,
• the cycle sequences,
• the power of the servo system of tool change table (far station shift),
• die change consoles,
• other kinds of automation equipment,
• centralized slide / locking in top dead center,
• emergency locking equipment of the ram in any position,
• hardware and software configurations

Hydraulıc System

• Hydraulic power unit is our own design and product.
• Brand of hydraulic equipment is PARKER.
• Cylinder and piston design correspond to high factor of safety.
• Piston shaft is induction surface hardened and chrome plated.
• Variable adjustable piston pump
• Horse power control pumps
• Reduced cycle times via prefix/1 valves
• Applied pressure regimes, and speed of RAM is controlled via proportional valves.
• Hydraulic system is as per CE norms
• There are hydraulic clamping devices far tool changes
• Modular design
• Oil exchange at ground level
• Oil filtration through additional circuit

Press Frame / Slıde Mechanıcs

• Rigid H type frame (frame I ram deflection: O, 05 mm I 300 mm. Option: O, 03 mm I 300 mm)
• Computer aided design (FEA) in stee/ p/ates
• Bottom frame, upper frame and columns mono block or fastened upon application,
• Residual stresses are removed from afi kind of we/d constructions.
• Crown at the top for accessing the hydraulic power unit
• Hydraulic bed cushion (option)
• Lower scraper (option) / Bed ejector (option)
• Press installation directly using foundation bolts (without dampening)
• Press installation with insulation pads, far vibration dampening (option)
• Rigid ram frame
• Guided from 8 vertical bearing plates at four corners on the columns
• Solid type slide lubrication
• Ram parallelism control via servo hydraulic
• Ram parallelism control via hydromechanics of impact shock dampeners
• Hydraulic cushion at the ram

Controller / Electrıc- Electronıc Devıces

• User friend operating system and HMI
• Mobile or pendant panel tor operator with built-in touch screen, switches and buttons,
• Operator guiding menu
• Data acquisition system
• USB interface
• Ethernet connection
• Safety control system (Piz)
• Modem connection (for diagnostic)

Securıty

• Front and rear openings are secured via light barrier (Sick brand) and / or mechanical fence with electrical switches.
• Ram is Locked at the top via side hydraulic cylinders – in the case of parking for set up or maintenance issues.
• infinite slide locking (option)
• Two hand start buttons
• CE- Certificate

Presses can be optionally equipped with;

• A hydraulic bolster cushion,
• Cutting impact damping
• Die change system,
• Die carriages,
• Die opening frames
• Coil lines
• Destacker
• Tri-axis transfer units
• Press line automation
• Table traverse axis movement: Servo drive
• Table traverse axis linear bearings: Graphite – bronze as per the strength against the payload.