Description
Trım Presses
The machine concept and unique parameters are defined with the customer such as;
- table size,
- approach, working and return speeds of the ram,
- hydraulic power of the press force,
- the process regime through the upper too/, work piece and /ower tool,
- the cycle sequences,
- the power of the servo system of tool change table (far station shift),
- die change consoles,
- other kinds of automation equipment,
- centralized slide / locking in top dead center,
- emergency locking equipment of the ram in any position,
- hardware and software configurations
Hydraulıc System
- Hydraulic power unit is our own design and product.
- Brand of hydraulic equipment is PARKER.
- Cylinder and piston design correspond to high factor of safety.
- Piston shaft is induction surface hardened and chrome plated.
- Variable adjustable piston pump
- Horse power control pumps
- Reduced cycle times via prefix/1 valves
- Applied pressure regimes, and speed of RAM is controlled via proportional valves.
- Hydraulic system is as per CE norms
- There are hydraulic clamping devices far tool changes
- Modular design
- Oil exchange at ground level
- Oil filtration through additional circuit
Press Frame / Slıde Mechanıcs
- Rigid H type frame (frame I ram deflection: O, 05 mm I 300 mm. Option: O, 03 mm I 300 mm)
- Computer aided design (FEA) in stee/ p/ates
- Bottom frame, upper frame and columns mono block or fastened upon application,
- Residual stresses are removed from afi kind of we/d constructions.
- Crown at the top for accessing the hydraulic power unit
- Hydraulic bed cushion (option)
- Lower scraper (option) / Bed ejector (option)
- Press installation directly using foundation bolts (without dampening)
- Press installation with insulation pads, far vibration dampening (option)
- Rigid ram frame
- Guided from 8 vertical bearing plates at four corners on the columns
- Solid type slide lubrication
- Ram parallelism control via servo hydraulic
- Ram parallelism control via hydromechanics of impact shock dampeners
- Hydraulic cushion at the ram
Controller / Electrıc- Electronıc Devıces
- User friend operating system and HMI
- Mobile or pendant panel tor operator with built-in touch screen, switches and buttons,
- Operator guiding menu
- Data acquisition system
- USB interface
- Ethernet connection
- Safety control system (Piz)
- Modem connection (for diagnostic)
Securıty
- Front and rear openings are secured via light barrier (Sick brand) and / or mechanical fence with electrical switches.
- Ram is Locked at the top via side hydraulic cylinders – in the case of parking for set up or maintenance issues.
- infinite slide locking (option)
- Two hand start buttons
- CE- Certificate
Presses can be optionally equipped with;
- A hydraulic bolster cushion,
- Cutting impact damping
- Die change system,
- Die carriages,
- Die opening frames
- Coil lines
- Destacker
- Tri-axis transfer units
- Press line automation
- Table traverse axis movement: Servo drive
- Table traverse axis linear bearings: Graphite – bronze as per the strength against the payload.
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