





Double Column Presses
- Product id
- #ALX-833
Description :
FORCE: 200 TONNES
PRINT: 250 BAR
TOOL LAND SPEED: 180 MM / SEC ADJUSTABLE PROPORTIONAL
WORKING SPEED: 5-15 MM / SEC - ADJUSTABLE PROPORTIONAL
TOOL REVERSE SPEED: 350 MM / SEC - ADJUSTABLE PROPORTIONAL
MAIN CYLINDER: 300/500 MM PLUNGER TYPE- 1 PIECE
AUXILIARY CYLINDERS: 80X56 / 500 MM DOUBLE-ACTING - 2 PIECES
- Hydraulic tank capacity 850Liter.
- The hydraulic system is CE suitable, locked valve was used.
- Tank interior is sanded and covered with epoxy varnish.
- External tank will be painted with a topcoat according to the RAL customer request.
- 4 lifting eyes are placed on the tank.
- Drain valve under the tank will be used to drain oil.
- The oil temperature in the tank can be tracked in real time and can be read on the PLC screen. Once the value exceeds a certain range, an alarm is triggered.
- Valve valves and compensators will be used on pump trains.
- KTR (German) mark plaster cover is used for maintenance inside the tank.
- The A3 size circuit board is attached to the tank side surface.
- KAYSE brand is used as oil level switch, display on PLC screen.
- ROTH (German) brand balloon battery is used on the hydraulic system on the main pressure line.
- Pressure filters are used to protect the proportional valves in the system.
- Rexroth brand air filter on the tank.
- Rexroth return filter on the tank. Clogging display alerts to filter contamination.
- Electric motors 37 KW 1500D / min GAMAK brand.
- To cool the hydraulic oil and continuously filter the oil in the tank, an external circulation pump motor group will be provided.
- Air cooler will be used.
- Proportional valve with feedback characteristic and one directional valve are used for the hydraulic switching system, according to the CE standard.
- In order to be able to measure the pressure, Minimes glands will be placed on the A and B outlets to perform the measurements.
- Stauffer brand pressure transducers are used to monitor the pressure of the contact pressure and other movements.
- On the pump-motor coupling KTR (Germany) brand for coupling bell are used.
- Connection technology in the system will be used Stauff (German) brand.
- Hoses in and on hydraulic unit are used GATES (American) brand.
- Safety clamps are attached to hose nozzles and scarf joints as additional safety measures.
- Upon delivery, circuit diagrams, material lists, test reports, used equipment catalogs are supplied.
- Supervision services are provided during installation and commissioning.
- Detailed schematics and 3D design of hydraulic systems will be shared after ordering. Some previously designed hydraulic systems are listed below for reference.
1- ELECTRICAL AND AUTOMATION TECHNOLOGY DETAILS
- in the automation system; Siemens S7-1214 F and 7 "color touch panels are used.
- Electric control cabinet will be mounted on the press.
- Movable console will be used, touch panel and control buttons will be here.
- mechanical assembly of the console belongs to Prestek.
- Light barriers are used for worker safety.
- Proximity sensors for cylinder movement measurement.
- there will be an emergency stop button and automatic manual control buttons on the control panel.
- on the control panel are displayed; Speed settings, pressure information, oil temperature information, oil level simulation display, press motion simulation display (through a switch), the high temperature alarm, low oil level alarm, filter clogging alarm and the like
- Electrical connections between panel and unit are included in the offer.
- Control cabinet assembly, electrical projects, PLC panels and commissioning software are included in this offer,
- PRESTEK delivers the images for the simulation on the control panel.
- The main supply cable and installation is outside the scope of the offer,
- The installation and commissioning takes place in Konya,
- Extra work at the fair not included in the offer.
2- SUPPLY VALVE TECHNICAL DATA
- 1 ZSF 125 Rexroth priming valve is used for every 1 plunger cylinder.
- Vorfüllventil Flange on the upper and lower surfaces are not included in the price.
- between the hydraulic tank and filling valve, the butterfly valve with switch and compensator are set.